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Floor Q SFR

Super-fluid composite structural mortar for concrete with reduced thickness

Floor Q SFR is a pourable, plastic/fluid grout that can be used for repairs on deteriorated floors, restorations and structural reinforcements of reinforced concrete with an increase in ductility. The formulation contains ultra-fine, highly resistant cements, microsilicas with pozzolanic activity, aggregates in a rational granulometric curve (0.1รท5.0 mm), special additives and Readymesh MM-150 carbon steel fibers. The particular morphology of this fiber gives the applied product an exceptional reduction in hygrometric shrinkage, the dissipation of efforts in the case of heavy stresses and high compressive and flex-tensile strengths. The product is mixed with very low water/binder ratios (<0.32).
Components
Single-component
Appearance
Powder
Customs code
3824 5090

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    Obtained Certifications and Regulations
    EN 13813EN 1504-3
    Lines of belonging
    Linea prodotto Floor
    Linea prodotto Infratech
    Thematic site
    Grout Power
    Features and benefits
    Where it is used
    How to use
    Technical data
    Additional content
    Warnings and precautions
    Media
    Related products

    Floor Q SFR

    The special formulation of Floor Q SFR allows a fluid plastic rheology without bleeding and segregation, giving the repairs carried out: mechanical resistance, fracture energy, exceptional durability and very high chemical-physical resistance. Floor Q SFR has a workability time of approximately 120 minutes, after which the setting process is triggered followed by progressive hardening. The hygrometric shrinkage is extremely low, guaranteeing volumetric stability to the restoration carried out. The performances that make Floor Q SFR unique are: • resistance to dynamic stress, • fatigue resistance, fracture energy, toughness and resistance to post-rupture load, • very high compressive strength (> 95 MPa after 28 days), • very high mechanical flexural strength (> 14 MPa after 28 days), • excellent durability and resistance to chemical attacks. Minimum recommended thickness: 25 mm (flooring) 50 mm (formwork casting)


    Fields of application

    Floor Q SFR is used in structural reinforcement and in the repair of deteriorated floors with overlays characterized by high performance in terms of deformation capacity and anti-cracking resistance. The main fields of application are:
    • repair of deteriorated industrial floors with reconstruction of the thickness of the concrete removed by milling (classic application thicknesses from 25 to 50 mm), set on for foot traffic after about 12-20 hours after casting and suitable for traffic after 36-48 hours depending on the ambient temperature 'deed of application;
    • repair of industrial floor joints;
    • reinforcement of floors with the low thickness extradossal capping technique (minimum thickness 25 mm);
    • installation and fixing of manhole covers;
    • any kind of repair and structural restoration carried out with castings in formwork such as, for example, the cladding of pillars and beams; in this case the maximum recommended thickness can reach up to 60-100 mm (for higher thicknesses we recommend the addition of Ghiaietto 6.10 with addition percentages that can vary from 20 to 40%; in these cases ask our technical service for advice on the correct addition percentages);
    • regularization of radiant floor substrates with fillers starting from 25 mm


    Allowed supports
    Concrete
    Bricks
    Mixed walls (bricks and stones)
    Stone walls
    Rock walls
    Preparation of supports

    The substrate must be prepared by mechanical scarification or hydroscarification for a depth of no less than 5 mm. Scarifying the substrate is an absolutely necessary operation to ensure good adherence of the applied coating. In the case of substrates that are not rough enough, insert connectors or prime the surface with epoxy resins for construction joints such as Syntech RGS or Syntech Pavisheer.
    In the case of localized patches or repairs, cut the contours at right angles with an angle grinder.
    The support must not have traces of oils, greases, detergents, protective coatings in general or other substances that could compromise the adhesion of the grout to the support. The support must be healthy, clean, rough, without loose parts or dust (suction under strong depression with suitable equipment for all dust and debris) with tensile strength > 1 N/mm2. Wash the surface with pressurized water and saturate the substrate with water before applying, eliminating any excess water on the surface before applying the grout.


    Mode of use

    • Application temperatures: 5° ÷ 30° C.
    • It is strongly recommended, both for an effective mixing of the fiber reinforcement and for an optimal yield of site operations, to use a vertical axis mixer with planetary movement. Pay attention, in all site operations, to the content of metal fiber reinforcement abundantly present in the premix, wearing suitable individual protection gloves.
    • MIXING: mix the entire contents of the bag with drinking water at a rate of 11% - 12.5% โ€‹โ€‹referring to the total weight of the mortar (about 2.75 - 3.13 liters per 25 kg bag) until the mixture is homogeneous . Mixing time: about 4 minutes with high efficiency mixer. • In the case of large thicknesses, help the movement and compaction of the grout with a vibrating needle without exceeding the vibration time (a few seconds)
    • In applications on industrial floors and slabs, level the surface with a vibrating straight edge on the prepared templates. In the case of thicknesses greater than 50 mm, insert electro-welded mesh anchored to the support with "L"-shaped metal connectors fixed in special holes resined with Syntech Profix. On slabs with beams, provide for the positioning of metal connectors on the beams for the necessary structural collaboration
    • Surfaces exposed to atmospheric agents must be protected, after application, with polyethylene sheets or anti-evaporation treatments. The latter must be sprayed on the restored surface as soon as the hardening phase begins (when restoring floors, provide anti-evaporation treatments only if no other protective or aesthetic-protective applications above are planned: contact our technical service for advice on the protection method of the most suitable surfaces and on the type of product that can be used as a curing compound).
    Provide a cover with wet TNT and waterproof sheet as soon as the surfaces are walkable and keep the surfaces covered for at least 24 hours.


    Application methods
    Brick trowel
    Pour out
    Finishing trowel
    Spatula
    Straight edge
    Needle and vibrating straight edge
    Tool cleaning
    Water
    Key features
    Max. recommended thickness
    Max. recommended thickness: 20 cm
    Maximum diameter of aggregate
    Maximum diameter of aggregate: 5 mm
    Min. recommended thickness
    Min. recommended thickness: 10 mm
    Mix with water
    Mix with water: 11-13 %
    Nonflammable
    Nonflammable
    Pot-life
    Pot-life: 60 min
    Shelf-life
    Shelf-life: 12 months
    Temperature of use
    Temperature of use: +5 / +35 ยฐC
    UV-resistant
    UV-resistant
    Technical specifications

    Compressive strength after 1 day
    EN 12190

    > 50 N/mmยฒ

    Compressive strength after 7 days
    EN 12190

    > 90 N/mmยฒ

    Compressive strength after 28 days
    EN 12190

    > 105 N/mmยฒ

    Flexural strength at 1 day
    EN 196-1

    > 8 N/mmยฒ

    Flexural strength after 7 days
    EN 196-1

    > 13 N/mmยฒ

    Flexural strength after 28 days
    EN 196-1

    > 14 N/mmยฒ

    Water penetration under pressure (5 bar for 72 hours)
    UNI EN 12390-8

    < 5 mm

    Bonding force
    UNI EN 1542

    > 2.5 N/mmยฒ

    Static elastic modulus
    EN 13412

    32000 N/mmยฒ

    Wear resistance
    UNI EN 13892-3

    0.8 cmยณ/50cmยฒ

    Breaking load longitudinal

    4 N/mmยฒ

    Measuring the flexural tensile strength (limit of proportionality, residual) fr3k (gap opening 2.5 mm)
    EN 14651

    > 1 N/mmยฒ

    Density
    UNI EN 1015-6

    2270 kg/mยณ

    Capillary absorption
    UNI EN 13057

    0.30 kgโ€ขh^0.5/mยฒ
    Consumption

    Approximately 21 kilograms/square metre of Floor Q SFR per centimetre of thickness to be achieved (approximately 2100 kilograms per cubic metre).

    Available colors
    Gray
    Packaging and dimensions
    Bag 25 kg
    Pallet: 50 x (Bag 25 kg)
    Storage and conservation
    Store the product in its original packing, in a fresh and dry environment, avoiding frost and direct sunlight.
    Additional content

    Warnings
    The general information, along with any instructions and recommendations for use of this product, including in this data sheet and eventually provided verbally or in writing, correspond to the present state of our scientific and practical knowledge.
    Any technical and performance data reported is the result of laboratory tests conducted in a controlled environment and thus may be subject to modification in relation to the actual conditions of implementation.

    Azichem Srl does not assume any liability arising from inadequate characteristics related to improper use of the product or connected to defects arising from factors or elements unrelated to the quality of the product, including improper storage.
    Those wishing to utilise the product are required to determine prior to use whether or not the same is suitable for the intended use, assuming all consequent responsibility.

    The technical and characteristic details contained in this data sheet shall be updated periodically. For consultation in real time, please visit the website: www.azichem.com. The date of revision is indicated in the space to the side. The current edition cancels out and replaces any previous version.

    Please note that the user is required to read the latest Safety Data Sheet for this product, containing chemical-physical and toxicological data, risk phrases and other information regarding the safe transport, use and disposal of the product and its packaging. For consultation, please visit: www.azichem.com.
    It is forbidden to dispose of the product and/or packaging in the environment.
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